Low Temperature Stirling Engines



Theory 7 - Crossley cycles engines

Crossley cycle characteristics

Thermodynamic cycles in real engines do not follow the characteristics of ideal stirling cycles. The results presented previously for the ideal cycle correspond to an idealization of real engines. Due to limited heat transfer, the compression and expansion stages usually do not appear to be isothermal. 

Crossley cycles define a complete family of thermodynamic processes having following characteristics:

Two isochore (constant volume) transformations for the cooling and heating stages
Two polytropic (PVγ = constant) transformations for the compression and expansion stages

γ (gamma) is the polytropic coefficient. Two special values of gamma correspond to well know cycles:

γ = 1 gives the ideal Stirling cycle
γ = cp/cv (adiabatic index) gives the "adiabatic stirling" cycle

These two special cases (ideal stirling and adiabatic stirling) bracket the spectrum of reasonable thermodynamic cycles of real engines.

adiabatic cycle

The heat capacity ratio cp/cv (or adiabatic index) of gas is in the range 1,2 up to 1,8. Gazes made of molecules with more degrees of freedom have lower adiabatic index. Higher temperatures also results in lower adiabatic index.

Values of adiabatic index for common gazes are listed below:

 Gas   -180°C
 20°C  400°  1000°C
 H2  1.597 1.41 1.387  1.358
 He  -  1.660  -  -
 CO2  -  1.3  1.235  1.195
 Air (dry)  -  -  1.393  1.365
 H2O  -  1.330 1.324  -
 Ar  1.760  1.670  -  -
 N2  1.470  1.402  - -

 

Thermodynamic work of Crossley cycle

Considering an ideal gas, the compression process is expressed as

PVγ = nkBTcVmaxγ-1

Similar relationship occurs for the expansion stage:

PVγ = nkBThVminγ-1

The integration over the complete cycle gives following result:

crossley cycle work

where  τ = Tc/Th  and r = Vmax/Vmin

{mosimage}There is an important consequence, especially for low temperature difference stirlings: when compression and expansion are adiabatic (or near adiabatic) the ratio r = Vmax/Vmin has to be small. See following graph showing the thermodynamic work of adiabatic stirling cycles (λ=1.4) for different values of τ (Tc/Th) :

thermodynamic work

 

Efficacious condition for Crossley cycle

As discussed in chapter 4, the efficious cycle is characterized by the fact that - for a defined range of buffer pressure - the complete thermodynamic cycle can be performed without any need of forced work (W- = 0). Raw condition is Pmin(Vmin) < Pmax(Vmax), for Crossley cycles this condition reduced to:

 τ*r2λ-1 < 1

Mechanical efficiency of Crossley cycles

1) Efficacious Crossley cylce

The mechanical efficiency of optimally buffered efficacious Crossley cycles is similar to the ideal Stirling case:

Emeca_efficacious =  E

2) Non-efficacious Crossley cylce

The genereal formula for mechanical efficiency as been discussed in chapter 3:

Emeca = E - (1/E - E)W-/W

 

Detailing the W-/W expression for optimally buffered Crossley cycle gives following result:

Crossley cycle - Mechanical efficiency

This is the behavior of  mechanical efficiency  for optimally buffered Crossley cycle engines vs compression ratio r:

 Crossley cycle mechanical efficiency

 

Mechanical work output for crossley cycle engines and optimal compression ratio

The work per cycle, available as the output of an optimally buffered non-efficacious Crossley engine is

Wshaft_crossley = Emeca_crossley *  Wthermo_crossley

Following graph shows the shaft output for a Crossley cycle engine, assuming λ = 1.4:

Crossley cycle - Mechanical output

As shown in this graph, there is an optimal compression ratio for optimally buffered Crossley engines. This optimal value depends on the value of τ,  λ and E. For low temperature differential engines the maximal acceptable compression ratio is much lower than high temperature differential engines. 







Theory index

Theory 1 - Generic schematic
Theory 2 - Buffer pressure
Theory 3 - Mechanism effectiveness
Theory 4 - Optimal buffer pressure of the ideal Stirling Cycle
Theory 5 - Output work of engines with ideal Stirling cycle
Theory 6 - Pressurization of ideal Stirling cycle engines
Theory 7 - Crossley cycles engines
Theory 8 - Various losses in real engines





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